Claycrete on haul roads: increasing production and reducing tyre costs

In mining, haul road performance directly affects your bottom line. Excessive rolling resistance increases fuel costs and tyre wear, while dust hampers visibility, safety, and environmental compliance. Claycrete offers a smarter way forward – through chemical soil stabilisation that transforms loose, problematic ground into high-performance pavement.

Slashing Rolling Resistance

Claycrete binds soil particles on a molecular level, forming a dense, hardened surface ideal for heavy‑haul traffic. The result is a smoother, more uniform road profile that reduces resistance and boosts truck efficiency. Operators have reported up to 30 per cent savings in tyre and fuel costs, less frequent maintenance, and longer tyre life. In remote or high-volume operations, that’s a major operational win.

Eliminating Dust Permanently

Unlike traditional dust suppressants that require constant watering or chemical top-ups, Claycrete addresses the problem at its root. It locks in fine particles by reinforcing the structural matrix of the roadbed, resulting in sustained dust suppression even under dry, high-traffic conditions. That means fewer disruptions, improved visibility, and healthier air for crews and equipment alike.

Safe, Sustainable and Certified

Claycrete is non-toxic, environmentally friendly, and engineered to meet strict regulatory standards. It’s compliant with both Australian and European Union soil stabilisation protocols, including EN 14227 and EN 13286. It means no repetitive spraying while satisfying mine site governance. Claycrete stands up to scrutiny – chemically, structurally and logistically.

Why Mine Operators Trust Claycrete

  • up to 30 per cent haulage fuel savings
  • drastic reduction in dust-related delays and liabilities
  • reduced maintenance across roads and fleet
  • long-term performance with minimal upkeep
  • proven in diverse soil types from the Pilbara to Central Queensland.

Performance That Pays Off

Across Australia and global mining regions, Claycrete is being used to improve haul road durability, environmental performance, and cost-efficiency. From ironstone-rich tracks to clay-heavy corridors, its versatility and long-term return on investment are reducing costs and improving the bottom line. Build roads that work as hard as you do. Choose Claycrete. 

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